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Updating & Managing Purchase Orders

Things change. Suppliers delay. Quantities need adjustment. Here's how to manage PO changes.

When to Update a PO

Common triggers for updates:

1. Sales surge (need more inventory than calculated)
└─ Action: Increase quantity

2. Demand drops (ordered too much)
└─ Action: Reduce quantity or cancel

3. Supplier delay (can't make original date)
└─ Action: Confirm new date, adjust forecast

4. Warehouse location changed
└─ Action: Update delivery address

5. Exchange rate moved significantly
└─ Action: Negotiate revised payment terms

6. Supplier requests changes
└─ Action: Confirm with your team, approve

Update Before Sending (Easy)

Status: DRAFT or APPROVED (not yet SENT)

You can change anything:

✓ Supplier (switch to different supplier)
✓ Quantity (10 units → 20 units)
✓ Product (remove, replace, add new)
✓ Unit price (negotiated lower price)
✓ Delivery date (pushed back)
✓ Delivery address (different warehouse)
✓ Payment terms (NET 30 → NET 60)
✓ Currency (EUR → USD)
✓ Payment currency

How to update:

Step 1: Find PO
├─ Go to Purchase Orders
├─ Filter by status: DRAFT
├─ Find your PO

Step 2: Click [Edit]
├─ Status changes to: DRAFT
└─ Ready to modify

Step 3: Make changes
├─ Change quantity: 240 → 300 units
├─ Update delivery date: Sept 30 → Oct 15
├─ Adjust currency: EUR → USD (negotiate with supplier)
└─ Etc.

Step 4: Click [Save]
├─ Changes saved
└─ Still in DRAFT (not sent yet)

Step 5: Approve & Send
├─ When ready, click [Approve]
├─ Then [Send to Supplier]
└─ Now it's SENT (harder to change)

Update After Sending (Complex)

Status: SENT (supplier has received)

What you CAN change:

Limited changes (requires supplier approval):
✓ Delivery date (push back delivery)
✓ Delivery address (same warehouse, but different building?)
✓ Payment terms (NET 30 → NET 60)

What you CANNOT easily change:

Cannot change without rework:
❌ Quantity (already in production)
❌ Unit price (already calculated)
❌ Currency (invoice already issued)
❌ Product (already manufactured)

How to update after sending:

Option A: Amendment (preferred)
├─ Click: [Request Amendment]
├─ Select what changed: "Delivery date"
├─ New date: October 15
├─ Message to supplier: "Can we push delivery from Sept 30 to Oct 15?
│ We have slow sales this month."
├─ Click: [Send Amendment Request]
└─ Supplier confirms or declines

Option B: Cancel & Create New
├─ Click: [Request Cancellation]
├─ Message: "We need to reduce order to 150 units
│ (was 240). Can you cancel the 90 units?"
├─ Wait for supplier approval
├─ If approved: Create new PO for correct qty
└─ Use: When change is substantial

Option C: Accept & Do Nothing
├─ Supplier has already started production
├─ Change would cost them money
├─ Accept original terms
└─ Use: When change is minor, delivery is close

Partial Changes: Splitting a PO

Scenario: You ordered 240 units, but only need 150 now

Option 1: Reduce current PO
├─ Amendment: Reduce from 240 → 150 units
├─ Supplier: "OK, we'll only produce 150"
└─ Simple, clean

Option 2: Split the PO (phased delivery)
├─ Keep: 240 units total
├─ Shipment 1: 150 units (Sept 30)
├─ Shipment 2: 90 units (Oct 30, delayed)
├─ Why: You get stock sooner, pay for rest later
└─ Amendment: "Can you ship 150 now, 90 in 30 days?"

Option 3: Cancel partial
├─ Amendment: "Cancel 90 units from original 240"
├─ Proceed with: 150 units
└─ May incur cancellation fee (negotiate)

Canceling a PO

Scenarios for cancellation:

1. Inventory situation changed
├─ Demand dropped significantly
├─ Already overstocked
└─ Don't want goods anymore

2. Supplier quality issues
├─ Previous shipment had defects
├─ Lost confidence in supplier
└─ Want to cancel before more arrive

3. Financial constraints
├─ Cash flow problem
├─ Can't afford to receive & pay for goods
└─ Need to cancel

4. Supplier failure
├─ Supplier bankrupt or closing
├─ Can't fulfill order
└─ Forced cancellation

How to cancel:

Step 1: Full cancellation
├─ Click: [Cancel PO]
├─ Status changes to: CANCELLED
└─ Synplex removes from commitments

Step 2: Partial cancellation
├─ Amendment: "Cancel 90 of 240 units"
├─ Supplier: Confirms cancellation
├─ Synplex updates: 150 units ordered (90 removed)
└─ Proceed with partial shipment

Step 3: Notify supplier
├─ Formal communication
├─ Reason: "We need to cancel due to inventory buildup"
├─ Timing: ASAP (before production)
└─ Payment: Check if cancellation fees apply

Step 4: Confirm in Synplex
├─ Status: CANCELLED
├─ Inventory forecast updated (goods won't arrive)
└─ Back to Running Low status? (Replan)

Cancellation costs:

Before production starts:
├─ Free cancellation (supplier hasn't spent)
└─ Timely: Cancel ASAP

During production:
├─ Partial fee (supplier incurred costs)
├─ Negotiate: "We'll pay 20% of order"
└─ Still cheaper than receiving unwanted goods

After shipment:
├─ Accept delivery, arrange return/restocking
├─ Or accept the goods (least bad option)
└─ Future: Don't use this supplier

Always check: Lead time
├─ 30 days from now? Easy cancellation
├─ Production started? Harder
├─ Already shipped? Accept it

Monitoring PO Status

After PO is SENT:

What to track:

1. Status
├─ SENT: Waiting for supplier confirmation
├─ CONFIRMED: Supplier accepted order
├─ IN PRODUCTION: Supplier is making goods
├─ SHIPPED: Left supplier warehouse
├─ IN TRANSIT: On the way to you
├─ DELIVERED: Arrived at your warehouse
└─ RECEIVED: You've processed it

2. Expected vs. Actual dates
├─ Expected delivery: September 30
├─ Actual arrival: October 5 (5 days late)
├─ Alert: Delay detected
└─ Action: Check stock gap risk

3. Tracking number
├─ Carrier: DHL, UPS, FedEx, etc.
├─ Number: ABC123456789
└─ Monitor: Real-time tracking on carrier site

4. Quantity integrity
├─ Expected: 240 units
├─ Arrived: 238 units (2 missing)
├─ Alert: Discrepancy
└─ Action: Contact supplier

Communication During PO Lifecycle

Before Sending

Email: Supplier quote
"We need Winter Jacket @ €45/unit, delivery Sept 30, NET 30 terms"

Supplier: Confirms
"Yes, we can do that. Lead time 45 days, minimum order 100 units."

You: Create & send PO

After Sending (Before Delivery)

Email: Status check (week 2)
"Hi, confirming receipt of PO-2024-001 for 145 Winter Jackets.
Can you confirm production timeline?"

Supplier: Confirms
"Production started, expected ship Aug 25, delivery Sept 30."

You: In Synplex, update PO status to "IN PRODUCTION"

Approaching Delivery Date

Email: Shipping confirmation (week 3)
"PO-2024-001 has shipped via DHL.
Tracking #ABC123456789, expected delivery Sept 30."

You: In Synplex, update status to "SHIPPED"
Add tracking number to PO
Monitor carrier tracking

Issue? Delay detected?
Email: "Tracking shows delivery Oct 5, not Sept 30.
Stock gap risk. Can you expedite?"

After Delivery

Goods arrive at warehouse
You: Mark as received in Synplex
├─ Status: DELIVERED
├─ Verify: 145 units in good condition ✓
└─ Inventory updated: +145 units

Email: Invoice arrives from supplier
You: Match 3-way (PO, receipt, invoice)
├─ PO: 145 units @ €45 = €6,525 ✓
├─ Receipt: 145 units received ✓
├─ Invoice: €6,525 ✓
└─ All match: Process payment

Common Post-Send Changes

Change 1: Delivery Date Delay

Scenario: Supplier can't meet Sept 30 delivery

Supplier emails: "Production delayed, can only deliver Oct 15"

Your action:
├─ Check stock: Do you have enough until Oct 15?
├─ If yes: Accept delay
├─ If no: Stock gap risk!
│ └─ Consider: Emergency order from secondary supplier

Amendment process:
├─ Click: [Request Amendment]
├─ Field: Expected delivery date
├─ New date: October 15
├─ Message: "We can work with Oct 15 if confirmed"
├─ Synplex updates forecast
└─ Status: AMENDED (new date locked)

Post-amendment:
├─ Update your inventory plan
├─ If stock gap risk: Create emergency PO
└─ See File 07 (Troubleshooting) for stock gap

Change 2: Quantity Increase (Demand surge)

Scenario: Winter Jacket sales spike, need more

Your situation:
├─ Original: 145 units ordered
├─ Current inventory: 80 units
├─ Daily sales: Increased to 8 units/day (was 5)
├─ Will run out: In 10 days (80 ÷ 8)
└─ Problem: Original shipment in 30 days (too late!)

Option A: Amendment to increase qty
├─ Contact supplier: "Can we increase to 200 units?"
├─ Supplier: "Maybe, costs will go up"
├─ You: Calculate: Worth it to avoid stockout?
├─ Decision: Yes, increase to 200
├─ Amendment: Request increase
└─ Risk: Supplier may not be able to do it (already in production)

Option B: Create separate emergency order
├─ Don't amend original
├─ Create new PO with secondary supplier
├─ Faster lead time (15 days instead of 30)
├─ Higher cost (expedite fee)
├─ Arrives sooner: Bridge the gap
└─ Original arrives later: Restock

Recommended: Option B (split approach)
├─ Original PO: 145 units, Oct 15 (expected)
├─ Emergency PO: 100 units, Sept 20 (fast supplier)
├─ Total: 245 units (enough to cover demand)

Change 3: Quantity Decrease (Overstock)

Scenario: Demand lower than forecast, inventory building up

Your situation:
├─ Original: 240 units ordered
├─ Current inventory: 450 units (below overstocked limit of 600)
├─ Daily sales: Decreased to 6 units/day (was 10)
├─ Days of inventory: 75 days (450 ÷ 6)
├─ Status: Approaching OVERSTOCKED
└─ Action: Don't receive more goods yet!

Amendment process:
├─ Contact supplier: "Can we reduce from 240 → 150?"
├─ Supplier: "We're already in production. Cost to reduce?"
├─ Option 1: Reduce, pay €100 fee (worth it)
├─ Option 2: Accept 240, take extra inventory
├─ Option 3: Split: 150 now, 90 in 2 months
├─ Decision: Go with Option 3 (phased delivery)

Amendment:
├─ Original: 240 units, Sept 30
├─ Amended to: Shipment 1: 150 units (Sept 30)
│ Shipment 2: 90 units (Nov 30)
├─ Click: [Request Amendment]
├─ Message: "Split shipment: 150 now, 90 in 2 months"
└─ Supplier confirms

Change 4: Supplier Delivery Issue

Scenario: Supplier says will be 10 days late

You have three choices:

Option A: Accept the delay
├─ Check: Will you run out of stock?
├─ If yes: Create emergency order (See Option B below)
├─ If no: Accept delay, save supplier relationship
└─ Amendment: Confirm new date (Oct 10)

Option B: Get inventory from elsewhere
├─ Create emergency PO with secondary supplier
├─ Faster shipment to cover the gap
├─ Higher costs (expedite fee)
├─ Arrive in 2 weeks, original in 4 weeks
└─ Both shipments arrive, stock peaks (temporary overstocking)

Option C: Cancel and use different supplier
├─ Cancel current PO (may have fees)
├─ Find fast supplier (3-5 day delivery)
├─ Higher cost, but urgent
└─ Use: Only if current supplier is unreliable

Recommended: Option B (two-supplier approach)
├─ Original supplier: Oct 10 (original deal)
├─ Emergency supplier: Sept 25 (bridge the gap)
└─ Combined: No stockout, maintain relationships

FAQ

Q: Can I change the supplier after sending a PO?

A: Not without canceling. Once sent, it's with that supplier. If you need different supplier: cancel this PO, create new one with different supplier.

Q: What if supplier doesn't respond to my amendment request?

A: Follow up after 3 days. Escalate to supplier manager. If critical: prepare to cancel and reorder from secondary supplier.

Q: Can I reduce price after sending (if market rates dropped)?

A: You can ask, but supplier may say no (they already quoted). Use for future negotiation: "For next order, can we lock in lower price?"

Q: What if I need to change payment terms after sending?

A: Usually acceptable (NET 30 → NET 60). Send amendment, supplier usually agrees (affects cash not goods). Confirm before assuming.

Q: How long can I hold a DRAFT PO before sending?

A: As long as you want. But once you need the goods: send it immediately. Lead time starts when SENT, not when DRAFTED.


Next Steps

  1. Create your first PO (File 01)
  2. Send it to supplier (don't hold it in DRAFT)
  3. Monitor for issues (will they deliver on time?)
  4. Use this file when you need to change it


Questions? Contact support@synplex.io